V.A.L.E.
V A R I A B L E A X I S L O C K I N G E X H A U S T
TM
Installation Instructions
1. Make sure the bike is completely cool before starting
the installation. Make sure the bike is secure on a
centerstand or ideally a service lift.
2. Remove left and right side panels.
3. Remove Air Box mud flap screws.
4. Remove left and right muffler assembly.
5. Remove lower mid-pipe bolt and muffler clamp
6. Remove mid-pipe section from motorcycle.
7. Remove stock head pipe.
8. Loosely install the new Two Brothers Racing head
pipe making sure that the original copper gasket is
between the head pipe and cylinder head.
9. Loosely attach the muffler to the S-Bend using the
four 6x14mm Socket Head Cap Screws and 6mm split
lock washers provided.
2006-09 Honda
CRF 250R
Complete Exhaust System with M-7 Canister
Part # 005-1600106V / 005-1600107V / 005-1600607V / 005-1600608V
Parts List
IMPORTANT - PLEASE READ CAREFULLY
Warranty
Two Brothers Racing products are intended for closed course competition purposes only, and therefore are sold “as is”
without warranty. Two Brothers Racing specifically disclaims any warranties of merchantability or fitness for a particular
purpose and disclaims all responsibility for consequential and incidental damages or any other losses arising from the use
of these products or parts.
We recommend that this performance part be installed by a qualied
motorcycle technician. If you have any doubts as to your ability to install this
performance part, please consult with your local motorcycle dealer. Read all
instructions rst before starting installation. Make sure the motorcycle and
exhaust system are completely cool before starting the installation. Also,
make sure the bike is secure on a centerstand or ideally a service lift during
installation. Be sure to save all stock components for possible use later.
Qty. Description Part Number
1 CRF250R Muffler Canister M-7 Varies
1 CRF250R Stainless Steel Header 005-14101H
1 CRF250R Stainless Steel Slip-On Tube (for Complete) 005-16001S
1 Side Panel Bumper Holder 005-141-21
1 HARDWARE KIT 005-160-3C
1 5mm Long Handle Ball end hex key 005-9-18610
4 Split Lock Washer 005-WL6
4 6x14mm Socket Head Cap Screw 005-SH614
1 8x30mm Flange Bolt 005-FB830
2 TBR Script Logo Yellow Decal 4” 015-10208-A
1 Spark Arrestor (Installed) 005-106S
Care & Cleaning
Care & Cleaning
Keep system free of dirt and moisture. Store in a cool, dry place. Make sure vehicle is
completely cool before maintenance.
Stainless Header System: Polished stainless steel pipes will turn a light golden hue
after a few heat cycles, this is a normal characteristic of high quality stainless steel.
Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft,
clean cloth.
Titanium Header System: Polished titanium pipes will experience color shift ranging
from deep blue/purple through amber after a few heat cycles. This is a normal
characteristic of high quality titanium. Clean using a mild water based spray cleaner.
Always apply cleaner or polish with a soft, clean cloth.
Polished Aluminum Canisters: Use an aluminum or mag wheel polish to restore the
bright finish to factory spec.
Brushed Aluminum Canisters: Clean using a mild water based spray cleaner. Always
apply cleaner or polish with a soft, clean cloth.
Carbon Fiber Canisters: Clean using a mild water based spray cleaner. Always apply
cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside
is in good condition and not burned out, as exhaust heat inside an empty canister will
deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include
everything you need to easily do it yourself.
Titanium Mufflers: For cleaning use a mild water based spray cleaner. Always apply
cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside
is in good condition and not burned out, as exhaust heat inside an empty canister will
deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include
everything you need to easily do it yourself.
Repack all road canisters every 3,000 miles. Part #005-10038
Repack all offroad canisters after every 10 hours of use. Part #005-10038MX
NEVER dyno test your bike with carbon fiber or titanium canisters installed - the
intense heat and lack of cooling air can quickly burn through the canister material. Two
Brothers Racing does not provide a warranty for burned canisters.
Muffler Inlet
X-Lite™ Ring
Slip Tube
V.A.L.E.™ Assembly Detail
(2 Seiten)
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