Two-brothers-racing Kawasaki KX450F Bedienungsanleitung PDF herunterladen

Kawasaki

KX450F

Slip-on Exhaust System with M-7 Canister

005-2360406V / 005-2360407V

Parts List

IMPORTANT - PLEASE READ CAREFULLY

Warranty

Two Brothers Racing products are intended for closed course competition purposes only, and therefore are sold “as is”

without warranty. Two Brothers Racing specifically disclaims any warranties of merchantability or fitness for a particular

purpose and disclaims all responsibility for consequential and incidental damages or any other losses arising from the use

of these products or parts.

We recommend that this performance part be installed by a qualied

motorcycle technician. If you have any doubts as to your ability to install this

performance part, please consult with your local motorcycle dealer. Read all

instructions rst before starting installation. Make sure the motorcycle and

exhaust system are completely cool before starting the installation. Also,

make sure the bike is secure on a centerstand or ideally a service lift during

installation. Be sure to save all stock components for possible use later.

Installation Instructions

1. Make sure the bike is completely cool before starting the

installation. Make sure the bike is secure on a centerstand

or ideally a service lift.

2. Remove right side panel.

3. Removeuppermufermountingbolt.

4. Removelowermufermountingbolt&muferclamp.

5. RemoveOEMmuferassembly.

6. Assemble the V.A.L.E. unit. Use the 4 (four) 6 x 14mm

socket head cap screws and split lock washers to loosely

attachhalfX-Lite™ringtomuferinlet.Attachsliptubeto

muferandattachtheotherhalfloosely.

7. SlipS-bendtubeofV.A.L.E.muferassemblyintohead

pipe.Looselysecurethemufercanistertothebikeusing

the supplied 8x35mm ange bolt and spacer. Lower

mount uses OEM bolt.

8. Making sure that the V.A.L.E. assembly is oriented

correctly,securelytightenlowermufermountingbolt.

9. Securely tighten the 4 (four) 6 x 14mm socket

head cap screws of the V.A.L.E. assembly.

(See V.A.L.E.™ Assembly Detail)

10.Securelytightentheuppermufermountingbolt.

11. Double check to make sure that all hardware is securely

tightened.

12. Re-install the side panel.

13.Before you run the bike, clean off all ngerprints and

dirt, as any oily residue will etch the metal and become

somewhat permanent when the system gets hot. Run

the bike and enjoy. It is normal for some white smoke to

appear the rst time you start the bike. This is packing/

manufacturing oil from inside the pipe burning off. Check

forgapsorleaks.Ifyoundaleak,alittlehightemperature

siliconsealantshouldxit.After50to100miles,recheck

all fasteners for tightness.

Qty. Description Part Number

1 KX450MuferCanisterM-7Aluminum Varies

1 KX450F Stainless Steel S-Bend Slip On 005-23604S

1 HARDWAREKIT 005-236-3

2 X-Ring (half) 005-7-2-3

1 8x35mm Flange Bolt 005-FB835

1 8mm Spacer 005-S-8225

1 5mm Long Handle Ball end hex key 005-9-18610

4 Split Lock Washer 005-WL6

4 6x14mm Socket Head Cap Screw 005-SH614

1  TBRStickerKit 015-10212

1 Spark Arrestor (Installed) 005-106S

MuferInlet

X-Lite™ Ring

S-BendTube

V.A.L.E.™ Assembly Detail

Care & Cleaning

Keep system free of dirt and moisture. Store in a cool, dry place. Make sure vehicle is

completely cool before maintenance.

Stainless Header System: Polished stainless steel pipes will turn a light golden hue

after a few heat cycles, this is a normal characteristic of high quality stainless steel.

Clean using a mild water based spray cleaner. Always apply cleaner or polish with a

soft, clean cloth.

Titanium Header System: Polished titanium pipes will experience color shift ranging

from deep blue/purple through amber after a few heat cycles. This is a normal

characteristic of high quality titanium. Clean using a mild water based spray cleaner.

Always apply cleaner or polish with a soft, clean cloth.

Polished Aluminum Canisters: Use an aluminum or mag wheel polish to restore the

bright nish to factory spec.

Brushed Aluminum Canisters: Clean using a mild water based spray cleaner. Always

apply cleaner or polish with a soft, clean cloth.

Carbon Fiber Canisters: Clean using a mild water based spray cleaner. Always apply

cleaner or polish with a soft, clean cloth. Always make sure the berglass packing inside

is in good condition and not burned out, as exhaust heat inside an empty canister will

deteriorate the carbon ber sleeve.

TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include

everything you need to easily do it yourself.

Titanium Mufers: For cleaning use a mild water based spray cleaner. Always apply

cleaner or polish with a soft, clean cloth. Always make sure the berglass packing inside

is in good condition and not burned out, as exhaust heat inside an empty canister will

deteriorate the carbon ber sleeve.

TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include

everything you need to easily do it yourself.

Repack all road canisters every 3,000 miles. Part #005-10038

Repack all offroad canisters after every 10 hours of use. Part #005-10038MX

NEVER dyno test your bike with carbon ber or titanium canisters installed - the

intense heat and lack of cooling air can quickly burn through the canister material. Two

Brothers Racing does not provide a warranty for burned canisters.

1 2

Kawasaki 1
V.A.L.E 2

Inhaltsverzeichnis

Seite 1 - Kawasaki

KawasakiKX450F Slip-on Exhaust System with M-7 Canister005-2360406V / 005-2360407VParts ListIMPORTANT - PLEASE READ CAREFULLYWarrantyTwo Brothers Raci

Seite 2 - V.A.L.E

005-2360406VQty. Description Part Number1 KX450MuferCanisterM-7Aluminum 005-236-206M1 KX450F Stainless Steel S-Bend Slip On 005-23604S1 H

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